Preventive Maintenance Services
“A stitch in time saves nine” A systematic maintenance of your equipment will ensure uninterrupted work flow and increase productivity. We help our customers to maintain their machines always in good condition. We uses spares and oil as per manufacturer recommendations. Our service engineers will thoroughly checks the machine and recommends necessary repairs if any. Also suggests the daily checks to be done by the operators.
Preventative Forklift Maintenance will help to ensure your equipment is running properly, avoiding costly downtime and extending the life cycle of the equipment. Finally planned maintenance saves your money and time.
Annual Maintenance Services
We offers best AMC services in town. We have a wide range of tailored packages to suit your needs from annual service visits to full comprehensive service/maintenance packages.
- Service contracts : Our service engineers will carry out preventive maintenance service monthly or hourly basis.
- Comprehensive AMC : Includes everything – Spare parts, Preventive maintenance services, Major services, Breakdown repairs, Battery replacements etc. So you do not require to worry about the equipment. Just give us a call and we will immediately available on site. We may also provide backup facilities to support your production schedules.
We offer Annual Maintenance Contract designed to your needs transferring your risks about cost and maintenance to us. It covers spare parts, maintenance schedules like PM, Major Service, safety checks and much more. We can customize the AMC plans based on your requirement. As soon as you give us a call, our service engineers will immediately reach your site with optimally equipped service van with genuine spares.
Mobile service units
It is mainly a “Workshop on Wheels” with a variety of tools installed on our service van. It guarantees prompt respond to repair inquiries at your premises. Our technicians and in-house service center can reduce diagnostic time and complete your equipment repairs quickly and efficiently.
Breakdown Repairs
We know your heavy equipment are critical to your business operations. You run a tight ship so, when something goes wrong unexpectedly, you need to know that you can get back up and running as quickly as possible. That is the reason we offer expert emergency repairs whenever you may need it. We have a fleet of service vans with all the necessary equipment. We are maintaining minimum response time to reduce the down time and minimize disruption to your business!! We guarantee all our customers that their machines repair will be carried out quickly, conveniently and at a price that fits within your budget.
Overhauling
Successful and effective operation of any factory or industrial plant is not possible without the technical equipment thoroughly looked after. Being one step ahead and preventing the damage is key to profitability in any area of business.
After many years of operation, mechanisms start to wear down by nature. This common situation, however, can lead to a critical break-down and result in a cost-demanding repair. What can stop the machines from wearing down and failing? The answer is overhauling of the machine.
Overhaul involves:
- Inspection
- Dismantling
- Repair
- Reassembly
- Testing
Types of Overhauling
- Transmission Overhauling : The operation of your equipment depends on the power driving it. And your transmission is as crucial to your power solution as the engine. So here is the necessity of Transmission Overhauling.
A transmission overhaul requires the removal and disassembly of the transmission in its entirety. Each and every parts of transmission is inspected by our service engineers for wear or damage and cleaned with special cleaning solutions. Also replaces the spare depending upon its condition. Parts that have friction surfaces, such as bands and clutches, are replaced as are all seals and gaskets. We will refer the technical service bulletins of the manufacturer and uses the upgraded genuine service kits as recommended.
As you aware transmission overhaul is a serious job, our responsible technicians will carry out the work efficiently with our warranty. Transmission overhaul will prevent the development of any future serious transmission problems for a long time to come and saves your money for a major investment on your asset.
- Hydraulic system overhauling : Whether your company uses forklift hydraulic pressure lifts or electric forklifts, the proper usage and maintenance of a forklift will keep the forklift hydraulic pressure system in good working condition, without needing constant repair work. Without well maintained forklft, your company is more susceptible to suffer accidents and injuries for the vehicle operators. Through the overhauling work we ensures all the components of the hydraulic system including pump, control valve, relief valve, return line etc are working perfectly by filling the fluids and changing the spares.
Forklift hydraulics raise the load-bearing prongs off the ground. A hydraulic forklift lifts and holds the load in the air while the forklift moves. A forklift hydraulic system is the heart of the machine because it is responsible for moving pallets. And the heart of your company’s safety program is proper hydraulic forklift training and certification! The levers control the hydraulic system in a forklift. The operator needs to be very careful with them. It’s important that only trained and certified operators use forklifts. They need to properly calculate the load and how much lift power is needed to move it. The hydraulics of a forklift have a lot of power, and only a small amount of effort can create enough force to move a large, heavy load.
Break Overhauling: Brake malfunction can cause serious damage to your facility and equipment, and may result in the injury or death of personnel. How many hours has it been since your forklift had its brakes inspected or serviced
Engine Repairs
Engine is the heart and soul of your machine. Our expert technicians will diagnose the problem and fix it in no time.
What are the common symtoms of engine problems?
- Excessive smoke
- Excessive oil consumption
- Knocking or tapping sounds
- Low oil pressure; low compression
- Water mixing in oil
- oil getting into the air cleaner and/or radiator
Just give us a call and get it done with minimum cost in the market.
Forklift Electric works
We provides the accurate diagnostics of any complicated electric works. We have highly skilled and trained service engineers, who will take care of all the error codes or complaints of your machine. The genuine spares, as per the manufacturer recommendation ensures the durability and our expertise will provide you the most satisfying services. We have necessary software of all leading brands and technology to diagnose and repair the electric errors.
Our Battery Department focuses on helping manage all makes and models of batteries and chargers by providing planned maintenance, service and repairs.
Our goal is to help increase the life of equipment, help reduce unexpected breakdowns, increase safety and help keep our customers new equipment under warranty by following guidelines set by some of the industry’s leading battery manufacturers.
Hassle Free Battery Replacement! Buy Back – Dispose, Replace and Install
Hydraulic units repair
A forklift hydraulic system is the heart of the machine because it is responsible for moving pallets. And the heart of your company’s safety program is proper hydraulic forklift training. The levers control the hydraulic system in a forklift. The operator needs to be very careful with them. It’s important that only trained and certified operators use forklifts. They need to properly calculate the load and how much lift power is needed to move it. The hydraulics of a forklift have a lot of power, and only a small amount of effort can create enough force to move a large, heavy load.
The major components of forklift hydraulic systems are:
The pump – produces a constant flow of hydraulic fluid to supply the control valve. Most forklifts use a gear-type pump. The pump consists of a pair of rotating gears that push the fluid in the opposite direction of the rotation.
The control valve – starts and stops the direction of fluid and controls where the fluid moves using spools. Without a control valve, forklift hydraulic pressure would be useless.
The relief valve – protects the hydraulic system from too much pressure. This part is considered a critical safety component of hydraulic forklift hydraulic pressure
The return line – returns the fluid to the tank. The return line completes the cycle of forklift hydraulics.
The proper usage and maintenance of a forklift will keep the forklift hydraulic pressure system in good working condition, without needing constant repair work. Contact us immediately when you find any problems for your hydraulic systems.
Electronics Controller cards
Forklift control unit can also be called forklift control board, forklift controller, forklift circuit board. Forklift control unit is a rectangular box with circuit board, on which the forklift’s predetermined program system is installed. Forklift control unit controls the core electronic control device of the forklift’s starting, hydraulic, steering, forward, backward, speed, stop and other forklift accessories.
Forklift control unit has a circuit board and a control chip and forklift program system. When the forklift fails, it can show the fault location in time through the dashboard, so that the forklift can be repaired faster and more efficiently. The chip can also be written and updated, which is convenient for users to update the version of forklift program, so that the forklift can obtain better performance.
Battery Charger repairing
All types of chargers are repaired at our facility and tested on a special power test bench. Regardless of the voltage or current, the tester is capable of simulating any type of battery.
Traction Battery Servicing
The correct maintenance of traction batteries directly benefits the general costs of a forklift truck. We know that a battery that’s well maintained, will have a longer functioning life and minimise forklift truck breakdowns.
This is why we have specialised ourselves in battery maintenance, from the design of the battery loading room to the change of battery pieces.
We have qualified technicians for these types of maintenance.